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Analyzing the Benefits of Reducing Linen Moisture Content by 5% with Water Extraction Press

In tunnel washer systems, water extraction presses are important pieces of equipment connected to tumble dryers. The mechanical methods they adopt can reduce the moisture content of linen cakes in a short time with little energy costs, resulting in lower energy consumption for post-wash finishing in laundry factories. This not only enhances tumble dryers' efficiency but also shortens drying times, which can otherwise impact the tunnel washer systems' performance. If a CLM's heavy-duty water extraction press is set to operate at 47 bar pressure, it can achieve a 50% moisture content, which is at least 5% lower than conventional presses.

Take a laundry factory washing 30 tons of linens a day for example:

Calculated based on the ratio of towels to bed sheets being 4:6, for example, there are 12 tons of towels and 18 tons of bed sheets. Assuming the moisture content of the towel and linen cake is reduced by 5%, 0.6 tons of water can evaporate less per day during towel drying.

According to the calculation that a CLM steam-heated tumble dryer consumes 2.0 kg of steam to evaporate 1 kg of water (average level, minimum 1.67 kg), the steam energy saving is about 0.6×2.0=1.2 tons of steam.

A CLM direct-fired tumble dryer consumes 0.12m³ of gas to evaporate 1kg of water, so the gas energy saving is about 600Kg×0.12m³/KG=72m³.

This is just the energy saved by the heavy-duty water extraction presses of a CLM tunnel washer system in the towel drying process. Reducing the moisture content of sheets and quilt covers also has a great impact on the energy and efficiency of ironing equipment.


Post time: Sep-10-2024