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The Energy Efficiency of Tunnel Washer Systems Part 1

The two biggest costs of a laundry factory are labor costs and steam costs. The proportion of labor costs ( excluding logistics costs ) in many laundry factories reaches 20%, and the proportion of steam reaches 30%. Tunnel washer systems can use automation to decrease labor costs, and save water and steam. Also, various energy-saving designs of tunnel washer systems can increase the profits of laundry factories.

When purchasing tunnel washer systems, we should consider whether they are energy-saving. Generally speaking, the energy consumption of a tunnel washer system is lower than the energy consumption of an industrial washer and dryer. However, how much lower it is requires careful examination because this is related to whether a laundry plant will be profitable for a long time in the future, and how much profit it can make. At present, the labor cost of laundry factories with better control (excluding logistics costs) accounts for about 15%-17%. This is due to higher automation and refined management, not by lowering employee wages. Steam costs account for about 10%-15%. If the monthly steam expenditure is 500,000 RMB, and there is a 10% saving, the monthly profit can be increased by 50,000 RMB, which is 600,000 RMB a year.

Steam is needed in the following process in a laundry plant: 1. Washing and heating 2. Towel drying 3. Ironing of sheets and quilts. The steam consumption in these processes depends on the amount of water used in washing, the moisture content of the linens after dehydration, and the energy consumption of the dryer.

In addition, the amount of water used for washing is also a major aspect of the cost expenditure of a laundry plant. The water consumption of ordinary industrial washing machines is generally 1:20 (1 kg of linen consumes 20 kg of water), while the water consumption of tunnel washer systems is relatively low, but the difference in how much lower each brand is is different. This is related to its design. Reasonable recycled water design can achieve the goal of significantly saving washing water.

How to examine whether the tunnel washer system is energy-saving from this aspect? We will share this with you in detail in the next article.


Post time: Sep-12-2024